Manufacturing
CHIM maintains full process control across die casting, assembly, and sealing. Every fixture undergoes 100% functional, waterproofing, and high-voltage testing on the final inspection line to ensure complete compliance with design specifications.
Single-Site Manufacturing for Total Consistency
Split-supply chains introduce cumulative component variance on the assembly line. By managing die casting, injection molding, assembly, and optical testing under one roof, CHIM maintains 100% process control to guarantee uniform performance for every fixture.
In-House Tool Shop: Fast Iterations & Precise Repeat Orders
Custom project development often stalls during mold iterations. Because our dedicated tool shop operates directly within the manufacturing facility, CHIM handles mold adjustments and design updates in-house. We eliminate third-party queue times, accelerating custom projects from initial drawing to physical sample.
- Repeat orders utilize locked mold parameters and machine settings to eliminate dimensional variations between batches.
- Engineering modifications go directly to our tooling team, eliminating intermediary miscommunication and delay.
Controlled At Every Handover
Good quality cannot be tested into a finished product at the very end. It must be locked in when materials move from one workshop to the next under our roof.
The Material Base
We test the quality of our raw aluminum and plastic before casting or molding begins. This ensures the housing can handle heat uniformly before any parts go to the assembly line.
The Perfect Fit
Instead of hoping parts from different suppliers fit together, we control the assembly in our own shop. We make sure the aluminum housing and the PCB align perfectly with zero gaps.
The Final Test
The fully built light undergoes a full electrical, light output, and waterproof test. A 8-hour burn-in forces the housing, driver, and lens to work together stably as one piece.
Five checks that matter for your order
Before a production batch begins, the first unit off the line goes through a full inspection. Here are five of the tests it must pass, and why each one matters once the light is installed in your customer’s facility.
These five tests are part of a longer checklist. Each production batch starts with a first-article report that covers appearance, structure, specifications, safety, reliability, and packaging before the line is cleared to run.
Running 7 Lines Under One Quality Standard
To deliver large orders without losing quality, every assembly line follows identical station SOPs. Our tracking system links every finished light directly back to its raw material lot number and test log.
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